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Ingenieur de procede et d'amelioration continue / Process Engineer At Balcan Plastics Ltd

Location: Montréal, Quebec

Job Description

English below

Ingenieur de procede et d'amelioration continue

Les Plastiques Balcan compte parmi les chefs de file dans le domaine des emballages souples et des pellicules laminees en Amerique du Nord. Son positionnement dans l'industrie est le resultat d'une croissance continue depuis plus de 50 ans. Sa capacite de production est repartie dans trois usines de fabrication distinctes.

Nous recherchons un Ingenieur de procede et d'amelioration continue avec 3 a 5 ans d'experiences.

Description de taches :

Le but fondamental de cette position, est l'amelioration constante du fonctionnement et de l'efficacite globale de tous les secteurs cles du processus de fabrication.

- Optimiser le processus de production

- Developper et moderniser les equipements

- S'investir dans la technologie de pointe

- S'investir dans l'automatisation afin d'ameliorer la qualite des produits

- Explorer les alternatives en ce qui attrait aux technologies, materiels et procedes

- Mettre l'emphase sur la formation des employes

- Resolution de problemes en equipe

- Organisations et standardisation du lieu de travail

- Controle statistique du processus (SPC)

L'ingenieur de procede et d'amelioration continue sera responsable des taches suivantes sans s'y limiter :

- Elaborer des procedures normalisees d'exploitation et des conditions d'exploitation pour ensuite s'assurer qu'elles sont suivies.

- Amelioration continuelle des operations existantes afin d'augmenter la qualite et la productivite et reduire les couts.

- S'informer et signaler les problemes operationnels affectant la qualite de la production et des produits et recommander des solutions appropriees pour eviter qu'ils se repetent.

- Former et diriger les membres de l'equipe interfonctionnelle en se concentrant sur la qualite mesurable, le service et les ameliorations de couts.

- Contributeur cle : La mise en oeuvre reussi du programme des Six Sigma qui se traduit par la reduction des processus et la diversite des produits. Piloter l'implantation du SPC, des mesures de la capacite du procede, de l'analyse de Pareto, du Fishedone, du SMED et du DOE.

- Responsable de la gestion des projets d'amelioration continue ainsi que du mentorat et du coaching sur l'utilisation des methodes des Six Sigma Lean (5S, KPI, SMED, VSM et Kaizen)

- Assurer la liaison entre les responsables de la CQ / AQ et le planificateur de la production afin que les produits livres concordent aux specifications, surtout ceux qui sont en cours d'etude NCP. S'assurer que les causes premieres sont identifiees et corrigees.

- Organiser et diriger les reunions des membres interfonctionnelles pour faciliter les etudes sur les produits non conformes.

- Identifier des moyens de reduire les couts de production grace a des recommandations - par exemple, un nouvel equipement de traitement, une justification de l'equipement pour ameliorer les performances

- Travailler avec l'equipe de developpement de produits sur DFX (conception pour l'excellence) pour inclure:

o Cout de conception

o Test de conception

o La faisabilite de la conception et son empaquetage

Exigences :

- Baccalaureat en Ingenierie (mecanique, polymere ou industriel preferable)

- 3 - 5 ans d'experiences dans le domaine manufacturier

- Capacite a gerer et influencer

- 3 - 5 ans Lean Six Sigma ou autre experiences RCA

- Niveau avance de connaissances en informatique

- Avoir la capacite a travailler avec tous personnes de tous les niveaux au sein de l'organisation.

- Avoir la capacite de se remettre en question et d'etre bon communicateur.

Veuillez envoyer votre CV anglais et francais.

Nous apprecions votre interet pour ce poste. Seuls les candidats selectionnes pour une entrevue seront avises.

________________________________________________________________

Continuous Improvement Process Engineer

Balcan Plastics is a leader in flexible packaging and plastics film in North America. For more than 50 years its positioning in the industry is the result of continuous growth. Plastics Balcan produce in three distinct manufacturing sites in Montreal and Laval.

We are looking for a Continuous Improvement Process Engineer with a minimum of 3 years of experience in the same field

REPORTS TO: Operations Manager

JOB SUMMARY

The fundamental purpose of this position is to consistently improve the functioning and overall efficiency of a manufacturing process in all key areas.

* Implementation of lean manufacturing

* Equipment modernization and expansion

* Investments in advanced technologies

* Automation investments to improve product quality

* Exploration of alternative technologies, materials, and processes

* Emphasis on employee training

* Team problem solving

* Workplace organization and standardization

* Statistical Process Control (SPC)

The Continuous improvement process engineer will be responsible for the below tasks but not limited to the following:

* Develop standard operating procedures and standard operating conditions and ensure they are followed.

* Improve continually existing operation, for increased quality, productivity, efficiency and cost savings. This person must be comfortable working with all levels within the organization. He/she must be able to question the status quo and be a strong communicator.

* Investigate and report operational problems affecting production and product quality and recommending proper solutions to eliminate reoccurrence

* Train and lead cross-functional team members; focusing on measurable quality, service and cost improvements.

* Key contributor to the successful implementation a formal six sigma program that focuses on reducing process and product variation. Lead the implementations of SPC, Process Capability, Pareto analysis, Fishbone, SMED and DOE tools and principles

* Responsible for managing and leading continuous improvement projects, as well as mentoring and coaching other on the use of Six sigma lean manufacturing tools (5S, KPI, SMED, VSM, and Kaizen)

* Liaise with QC/QA managers and production planner/scheduler for ensuring that released products meet specifications specially material held for in process NCP investigations. Ensure that root causes are identified and corrected

* Organize and lead meetings of cross functional team members to facilitate Non-Confirming Product investigations.

* Identify ways to reduce production costs through recommendations - i.e. new process equipment, equipment justification to improve performance

* Work with product development team on DFX (design for excellence) to include:

* Design for cost

* Design for test

* Design for manufacturability including packaging

Qualification:

* Engineering Bachelor degree (mechanical, polymer or Industrial Preferred)

* 3- 5 years of experience in manufacturing

* Capability to manage through influence

* 3-5 years' statistics, Lean Six Sigma or other RCA experience preferred

* Advanced level computer skills

* Bilingual

Please send your resume in English and French.

We appreciate all expressed interest in this position, however, only the candidates selected for interview will be contacted

Type d'emploi : Temps Plein, Occasionnel

Lieu: